Description

Automated Continuous Shredded Paddy Straw with Liquid Digestate Mixing & Supply System Advanced Feeding Solution for Bio-CNG and Biomass Extruder Plants Overview: Metasis Equipments Pvt. Ltd. has developed an innovative Automated Continuous Shredded Paddy Straw with Liquid Digestate Mixing and Supply System designed specifically for Bio-CNG and biomass processing plants. The system ensures continuous and uniform mixing of shredded paddy straw with liquid digestate and delivers the prepared material directly to the bio-extruder. This advanced technology eliminates the challenges associated with manual handling and provides a reliable, efficient, and fully automated feeding solution for anaerobic digestion and biomass processing applications. ________________________________________ Process Flow Shredded Paddy Straw ↓ Calibrated Metering Screw ↓ Formulator / Continuous Mixer ↓ Diverter System ↓ Bio-Extruder / Excess Material Handling Simultaneously, Liquid Digestate is continuously dosed into the formulator to achieve the desired moisture and mixing ratio. ________________________________________ Why Mix Paddy Straw with Liquid Digestate? The combination of shredded paddy straw and liquid digestate offers several process advantages: • Breaks down the lignocellulosic structure of paddy straw. • Reduces digestion time in anaerobic processes. • Increases biogas and methane production. • Improves feed consistency for Bio-CNG plants. • Enhances overall biomass conversion efficiency. ________________________________________ Challenges with Conventional Manual Systems Traditional methods of handling and mixing paddy straw with liquid digestate often result in: ✔ Large space requirements ✔ High manpower dependency ✔ Non-uniform mixing quality ✔ Inconsistent feeding to extruders ✔ Lower plant utilization ✔ Higher wastage and reduced efficiency ________________________________________ Features of Metasis Automated System Continuous and Uniform Mixing Maintains precise proportions of paddy straw and liquid digestate to achieve consistent feed quality. Automated Material Feeding Ensures uninterrupted supply to the bio-extruder with minimum operator intervention. Improved Plant Efficiency Enhances plant capacity utilization and increases overall operational performance. Labour Saving Design Fully automated operation significantly reduces manpower requirements. Dust-Free Construction Completely enclosed design prevents material spillage and dust generation. Low Noise and Vibration Engineered for smooth, reliable, and quiet operation. Compact Installation Requires up to 70-80% less floor space compared to conventional systems. Heavy-Duty Metallurgy Manufactured using erosion-resistant technology for long service life and reduced maintenance. ________________________________________ Key Benefits • Higher methane and biogas yield. • Consistent feed to anaerobic digesters. • Improved extruder performance and life. • Lower operational costs. • Reduced maintenance requirements. • Increased production efficiency. • Environmentally sustainable processing solution. ________________________________________ System Models Model Shredded Paddy Capacity Liquid Digestate Capacity Installed Power Average Power Consumption Machine Size (L×B×H) F-2000 1,500 – 2,500 Kg/hr 4,000 – 10,000 L/hr 44 kW 22 – 30 kW 7m × 1.6m × 2.8m F-3000 2,500 – 3,500 Kg/hr 6,000 – 12,000 L/hr 55 kW 23 – 35 kW 7m × 2m × 3m ________________________________________ Applications • Bio-CNG Plants • Biomass Processing Plants • Organic Waste Management Systems • Biogas Plants • Agricultural Waste Recycling Plants • Renewable Energy Projects ________________________________________ Why Metasis Equipments Pvt. Ltd.? Metasis Equipments Pvt. Ltd. is a leading manufacturer of: • Screw Conveyors • Material Handling Systems • Process Equipment • Reactors and Vessels • Mixers and Blenders • Renewable Energy Systems • Food and Chemical Processing Plants With years of engineering expertise and successful installations, Metasis provides complete solutions from concept to commissioning.