engineering process system

Automated Continuous Shredded Paddy Straw with Liquid Digestate Mixing & Supply System Advanced Feeding Solution for Bio-CNG and Biomass Extruder Plants Overview: Metasis Equipments Pvt. Ltd. has developed an innovative Automated Continuous Shredded Paddy Straw with Liquid Digestate Mixing and Supply System designed specifically for Bio-CNG and biomass processing plants. The system ensures continuous and uniform mixing of shredded paddy straw with liquid digestate and delivers the prepared material directly to the bio-extruder. This advanced technology eliminates the challenges associated with manual handling and provides a reliable, efficient, and fully automated feeding solution for anaerobic digestion and biomass processing applications. ________________________________________ Process Flow Shredded Paddy Straw ↓ Calibrated Metering Screw ↓ Formulator / Continuous Mixer ↓ Diverter System ↓ Bio-Extruder / Excess Material Handling Simultaneously, Liquid Digestate is continuously dosed into the formulator to achieve the desired moisture and mixing ratio. ________________________________________ Why Mix Paddy Straw with Liquid Digestate? The combination of shredded paddy straw and liquid digestate offers several process advantages: • Breaks down the lignocellulosic structure of paddy straw. • Reduces digestion time in anaerobic processes. • Increases biogas and methane production. • Improves feed consistency for Bio-CNG plants. • Enhances overall biomass conversion efficiency. ________________________________________ Challenges with Conventional Manual Systems Traditional methods of handling and mixing paddy straw with liquid digestate often result in: ✔ Large space requirements ✔ High manpower dependency ✔ Non-uniform mixing quality ✔ Inconsistent feeding to extruders ✔ Lower plant utilization ✔ Higher wastage and reduced efficiency ________________________________________ Features of Metasis Automated System Continuous and Uniform Mixing Maintains precise proportions of paddy straw and liquid digestate to achieve consistent feed quality. Automated Material Feeding Ensures uninterrupted supply to the bio-extruder with minimum operator intervention. Improved Plant Efficiency Enhances plant capacity utilization and increases overall operational performance. Labour Saving Design Fully automated operation significantly reduces manpower requirements. Dust-Free Construction Completely enclosed design prevents material spillage and dust generation. Low Noise and Vibration Engineered for smooth, reliable, and quiet operation. Compact Installation Requires up to 70-80% less floor space compared to conventional systems. Heavy-Duty Metallurgy Manufactured using erosion-resistant technology for long service life and reduced maintenance. ________________________________________ Key Benefits • Higher methane and biogas yield. • Consistent feed to anaerobic digesters. • Improved extruder performance and life. • Lower operational costs. • Reduced maintenance requirements. • Increased production efficiency. • Environmentally sustainable processing solution. ________________________________________ System Models Model Shredded Paddy Capacity Liquid Digestate Capacity Installed Power Average Power Consumption Machine Size (L×B×H) F-2000 1,500 – 2,500 Kg/hr 4,000 – 10,000 L/hr 44 kW 22 – 30 kW 7m × 1.6m × 2.8m F-3000 2,500 – 3,500 Kg/hr 6,000 – 12,000 L/hr 55 kW 23 – 35 kW 7m × 2m × 3m ________________________________________ Applications • Bio-CNG Plants • Biomass Processing Plants • Organic Waste Management Systems • Biogas Plants • Agricultural Waste Recycling Plants • Renewable Energy Projects ________________________________________ Why Metasis Equipments Pvt. Ltd.? Metasis Equipments Pvt. Ltd. is a leading manufacturer of: • Screw Conveyors • Material Handling Systems • Process Equipment • Reactors and Vessels • Mixers and Blenders • Renewable Energy Systems • Food and Chemical Processing Plants With years of engineering expertise and successful installations, Metasis provides complete solutions from concept to commissioning.

Process R&D Skids and Pilot Plants - Innovative Process Development Solutions At Metasis Equipments Pvt. Ltd., we design and manufacture advanced Process R&D Skids and Pilot Plants for chemical, pharmaceutical, food, specialty chemical, and process industries. Our pilot plants are engineered to help industries validate new processes, optimize production parameters, and scale up laboratory formulations to commercial production with confidence. We provide complete turnkey solutions including process engineering, equipment manufacturing, automation, installation, and commissioning. ________________________________________ Our Capabilities: Process Development Skids • Modular and compact skid-mounted systems • Batch and continuous process configurations • Integrated piping, instrumentation, and automation • Easy transportation and installation • Custom-built according to process requirements Pilot Plant Solutions: • Chemical reaction pilot plants • Powder handling and mixing pilot plants • Liquid processing pilot systems • Continuous process demonstration units • Process validation and scale-up systems Features: • PLC & SCADA based automation • Stainless Steel SS304 and SS316 construction • Precise temperature, pressure, and flow control • Data acquisition and process monitoring • GMP and industrial safety compliant design • Energy-efficient operation ________________________________________ Applications: Chemical Industry: • Specialty chemicals • Additives and intermediates • Petrochemicals • Drilling fluids Pharmaceutical Industry: • API manufacturing • Process optimization • Product development • Validation studies Food Industry: • Premixes and ingredients • Nutraceutical processing • Powder blending systems • Continuous mixing processes Research Institutes & Universities: • Process development studies • New product development • Technology demonstration systems ________________________________________ Our Services: ✔ Process Engineering Consultancy ✔ Pilot Plant Design & Manufacturing ✔ Process Scale-Up Studies ✔ Equipment Design and Fabrication ✔ Automation and Control Systems ✔ Installation & Commissioning ✔ Training and Technical Support ________________________________________ Why Metasis? • Extensive experience in process engineering and material handling systems. • Customized solutions based on customer requirements. • End-to-end engineering from concept to commissioning. • Advanced automation and process control expertise. • Reliable after-sales service and technical support. ________________________________________ Metasis Equipments Pvt. Ltd. Engineering Innovation for Process Industries We transform ideas into commercial production through innovative Process R&D Skids and Pilot Plant Solutions.

Complete Automatic SCADA - Based Powder Mixing System Intelligent Automation. Precise Mixing. Consistent Quality. At Metasis Equipment’s Pvt. Ltd., we provide advanced Complete Automatic SCADA-Based Powder Mixing Systems designed for accurate ingredient dosing, homogeneous mixing, and fully automated batch processing. Our systems are engineered to deliver high productivity, repeatable quality, and complete process control for industries handling powders and dry materials. With extensive experience in process engineering and automation, we offer end-to-end solutions, from concept and design to manufacturing, installation, and commissioning. ________________________________________ Process Flow: 1. Raw Material Storage Raw materials are stored in silos, hoppers, or bags and are automatically transferred to the processing system. 2. Automatic Weighing & Dosing High-precision weigh metric feeders accurately dose each ingredient according to the recipe. 3. Batch Weighing All ingredients are weighed with exceptional accuracy before entering the mixing process. 4. Automatic Ribbon Mixing The high-efficiency ribbon mixer ensures uniform and homogeneous mixing in minimum time. 5. Automatic Discharge The mixed powder is automatically discharged and transferred to the next processing stage or packaging system. 6. SCADA Control System The entire process is monitored and controlled through a modern PLC & SCADA-based automation platform, providing real-time monitoring, data logging, and recipe management. ________________________________________ Key Features: • Fully Automatic PLC & SCADA Control • High Accuracy Weighing (±0.25%) • Recipe Management System • Batch Reporting & Data Logging • Real-Time Monitoring & Trending • User Access Management • Automatic Alarm & Safety Interlocks • Remote Monitoring Support • Audit Trail & Complete Traceability • Energy Efficient Operation • Scalable & Customizable Design ________________________________________ Applications: Our automatic powder mixing systems are widely used for: • Food Premixes • Pharmaceutical Powders • Nutraceutical Blends • Chemical Powders • Mineral Additives • Pigments • Specialty Chemicals • Construction Chemicals • Agro Chemicals • Detergent Powders ________________________________________ Industries We Serve: • Food Processing • Pharmaceutical • Chemical • Nutraceutical • Cosmetics • Minerals & Mining • Specialty Chemicals • Fine Chemicals ________________________________________ Benefits of Metasis Powder Mixing Systems ✔ Consistent Product Quality ✔ Reduced Manual Intervention ✔ High Production Efficiency ✔ Complete Batch Traceability ✔ Lower Operating Cost ✔ Minimal Product Loss ✔ Improved Process Safety ✔ Flexible & Customizable Solutions ________________________________________ Why Choose Metasis Equipments Pvt. Ltd.? Metasis Equipments Pvt. Ltd. is a leading manufacturer and process engineering company specializing in: • Powder Handling Systems • Weighometric Feeding Systems • Automatic Mixing Systems • Material Handling Equipment • Process Automation Solutions • Complete Chemical and Food Plant Engineering We provide complete turnkey solutions, including: • Process Design & Engineering • Equipment Manufacturing • PLC & SCADA Automation • Installation & Commissioning • Operator Training & After-Sales Support

Metasis Equipments Pvt. Ltd. – Engineering Excellence in Process Solutions Metasis Equipments Pvt. Ltd. is a leading process engineering and equipment manufacturing company specializing in complete turnkey solutions for the Chemical, Food, Pharmaceutical, and Mineral industries. With over 14 years of experience in process engineering and automation, we provide end-to-end plant solutions designed for efficiency, safety, and long-term reliability. Successful Projects for Gumpro Drilling Fluid: We are proud to have successfully designed, manufactured, supplied, and commissioned three complete chemical plants for Gumpro Drilling Fluid. These projects demonstrate our capabilities in delivering integrated process plants with advanced automation, precise material handling, and high production efficiency. Our scope of supply for Gumpro Drilling Fluid included: 1. Raw Material Storage Systems • Bulk raw material silos • Storage tanks and hoppers • Bag unloading stations • Pneumatic and mechanical conveying systems • Dust collection systems 2. Chemical Reactor Systems • Stainless steel and mild steel reactors • Heating and cooling systems • Agitators and mixing systems • Process instrumentation and control • Automated batch processing systems 3. Material Handling Systems • Screw conveyors • Bucket elevators • Belt conveyors • Rotary valves • Pneumatic conveying systems • Storage and transfer equipment 4. Automatic Powder Mixing Systems • SCADA-based powder mixing plants • Loss-in-weight and gravimetric dosing systems • Automatic ingredient weighing • Ribbon mixers and batch mixers • Automated discharge systems • Recipe management and batch traceability 5. Process Automation & SCADA • PLC and SCADA-based plant automation • Real-time monitoring and data logging • Batch reporting and recipe management • Alarm and safety interlocks • Remote monitoring and diagnostics • Production data management 6. Utility and Auxiliary Systems • Electrical panels and MCCs • Instrumentation systems • Piping and utility distribution • Structural platforms and access systems • Safety systems and interlocks ________________________________________ Complete Turnkey Chemical Plant Solutions: Metasis Equipments Pvt. Ltd. offers complete turnkey solutions covering: ✔ Process Engineering & Design ✔ Plant Layout and Equipment Selection ✔ Material Storage Systems ✔ Chemical Reactors and Process Equipment ✔ Material Handling Systems ✔ Powder Mixing and Dosing Systems ✔ PLC & SCADA Automation ✔ Equipment Manufacturing and Supply ✔ Installation and Commissioning ✔ Training and After-Sales Support ________________________________________ Why Choose Metasis? • 14+ Years of Process Engineering Experience • 100+ Reactor Installations • 500+ Screw Conveyors Supplied • Expertise in Chemical, Food, Pharmaceutical and Mineral Industries • Customized Engineering Solutions • Complete Plant Automation Capabilities • End-to-End Project Execution ________________________________________ Our Commitment At Metasis Equipments Pvt. Ltd., we do not simply supply equipment—we deliver complete process solutions. Our successful execution of three chemical plants for Gumpro Drilling Fluid reflects our engineering capability, project execution strength, and commitment to customer satisfaction. From raw material storage to fully automated powder mixing and process automation, Metasis is your trusted partner for complete chemical plant solutions.

Bulk Solid and Liquid Handling Systems For Food, Pharma & Chemical Plants At Metasis Equipments Pvt. Ltd., we provide complete Bulk Solid and Liquid Handling Systems designed for efficient conveying, storage, dosing, mixing, and processing of powders, granules, slurries, and liquids. Our engineered solutions are customized to meet the stringent requirements of the Food, Pharmaceutical, and Chemical industries, ensuring maximum hygiene, reliability, and process efficiency. ________________________________________ Our Solutions: Bulk Solid Handling Systems: • Silo and Storage Systems • Hopper and Bin Systems • Pneumatic Conveying Systems • Screw Conveyors and Bucket Elevators • Powder Transfer Systems • Loss-in-Weight and Gain-in-Weight Feeding Systems • Automatic Ingredient Handling Systems Liquid Handling Systems: • Storage Tanks and Process Vessels • Liquid Transfer and Dosing Systems • Pumping and Distribution Systems • Batch Preparation Systems • Mixing and Blending Systems • CIP (Clean-in-Place) Systems • Automated Process Skids ________________________________________ Key Features: ✔ Hygienic Stainless-Steel Construction (SS304/SS316) ✔ Dust-Free Material Handling ✔ High Accuracy Dosing & Batching ✔ GMP & ATEX Compliant Designs ✔ Integrated PLC & SCADA Automation ✔ Energy Efficient Operation ✔ Low Maintenance and High Reliability ✔ Custom Engineered Solutions ________________________________________ Applications: Food Processing Plants: • Flour and Spice Processing • Dairy and Beverage Plants • Bakery and Nutraceutical Industries • Ready-to-Eat Food Processing Pharmaceutical Manufacturing: • API and Formulation Plants • Powder Handling and Dispensing • Tablet and Capsule Manufacturing • Clean Room Material Transfer Systems Chemical Processing Plants: • Specialty Chemicals • Pigments and Resins • Fertilizers and Additives • Industrial and Fine Chemicals ________________________________________ Why Choose Metasis? • Complete Turnkey Solutions • From Concept to Commissioning • Process Engineering Expertise • Customized Design and Manufacturing • Global Standards Compliance • Dedicated After-Sales Support