material handling system

Automatic Powder Handling, Weighing, Mixing & Bagging System Fully Automated Solution for Powder Unloading, Conveying, Dosing, Mixing & Packaging Metasis Equipments Pvt. Ltd. specializes in designing and manufacturing complete Automatic Powder Handling and Mixing Systems for industries requiring precise handling of powders, additives, chemicals, food ingredients, minerals, and specialty products. Our integrated systems combine pneumatic conveying, gravimetric dosing, ribbon mixing, and automatic bagging into one fully automated production line. The system is designed to provide high accuracy, dust-free operation, consistent product quality, and reduced manpower requirements, making it ideal for modern manufacturing facilities. ________________________________________ System Process Overview 1. Manual Bag Unloading Stations The process begins with the manual feeding of raw materials from 30 kg bags into dedicated unloading stations. Features • Ergonomic bag dumping stations • Dust extraction arrangement • Operator-friendly design • Dust-tight feeding system Benefits ✔ Clean working environment ✔ Reduced material losses ✔ Safe operator handling ________________________________________ 2. Powder Conveying System The material is transferred through two independent powder conveying lines, allowing simultaneous handling of multiple ingredients. Features • Separate conveying pipelines • Pneumatic powder transfer system • Dust-tight conveying • Low maintenance design • Flexible plant layout Advantages ✔ Faster production cycles ✔ No cross contamination ✔ Efficient material transfer ________________________________________ 3. Collection Hoppers with Dust Collectors Each conveying line is connected to an individual collection hopper equipped with a high-efficiency dust collector. Features • Collection hopper with dust extraction • Pulse jet bag filter system • Dust-free material receiving • Continuous operation Benefits ✔ Cleaner production environment ✔ Improved product recovery ✔ Reduced housekeeping requirements ________________________________________ 4. Loss-in-Weight Feeding System The collected materials are accurately dosed using Loss-in-Weight (LIW) Feeders positioned directly below each hopper. Features • High-accuracy load cells • PLC-controlled dosing • Continuous gravimetric feeding • Recipe management capability • Automatic calibration Benefits ✔ Precise ingredient dosing ✔ Consistent batch quality ✔ Reduced material wastage ✔ Excellent repeatability ________________________________________ 5. Ribbon Mixing System The accurately weighed materials are fed into the ribbon mixer through separate inlets for homogeneous mixing. Features • Heavy-duty ribbon mixer • Dual inlet arrangement • Uniform mixing action • Short mixing cycle • Low energy consumption Applications • Powder blending • Dry chemical mixing • Food ingredient mixing • Mineral powder blending • Premix manufacturing ________________________________________ 6. Automatic Bagging Machine After mixing, the finished product is automatically discharged into the bagging machine for packaging. Features • Automatic bag filling system • Accurate weighing • Dust extraction arrangement • Conveyorized bag handling • High production capacity Benefits ✔ Faster packaging operation ✔ Consistent bag weights ✔ Reduced labor requirement ________________________________________ 7. Finished Product Storage The packed material is transferred to the finished goods area, ready for dispatch and storage. ________________________________________ Automation & Control System The complete plant is controlled by an advanced PLC and HMI-based automation system, enabling: • Recipe management • Batch reporting • Production monitoring • Alarm and interlock systems • Data logging and traceability • Remote monitoring capability ________________________________________ System Features ✅ Two Separate Powder Conveying Lines ✅ Individual Collection Hoppers with Dust Collectors ✅ High Accuracy Loss-in-Weight Feeding Systems ✅ Ribbon Mixer with Multiple Ingredient Feeding ✅ Automatic Bagging System ✅ Dust-Free Operation ✅ Low Maintenance Design ✅ Modular and Scalable System ✅ Fully Automatic PLC/HMI Control ✅ Consistent Product Quality ________________________________________ Industries Served Our Automatic Powder Handling and Mixing Systems are widely used in: • Chemical Industries • Food & Beverage Industries • Mineral Processing Plants • Construction Chemical Industries • Fertilizer Plants • Ceramic and Refractory Industries • Additive and Premix Manufacturing • Pharmaceutical and Nutraceutical Industries • Specialty Powder Processing Plants ________________________________________ Why Choose Metasis Equipments Pvt. Ltd.? With extensive experience in bulk material handling and process engineering, Metasis delivers complete turnkey solutions from concept to commissioning. Our Scope Includes: ✔ Process Engineering & System Design ✔ Equipme

Cement Bulk Material Handling System Complete Solution for Storage, Conveying, Dosing & Packing At Metasis Equipments Pvt. Ltd., we provide complete Cement, Fly Ash, and Bulk Powder Material Handling Systems designed for efficient unloading, storage, conveying, dosing, and bagging operations. Our systems are engineered to deliver dust-free operation, precise material handling, low maintenance, and high operational reliability for cement plants, concrete batching plants, construction material industries, and mineral processing applications. ________________________________________ Complete System Overview 1. Bulk Unloading System The system starts with the unloading of cement or fly ash from bulk tankers into the receiving hopper through a closed and dust-free arrangement. Features: • Bulk truck unloader • Integrated dust collection system • Safety filtration system • Fast unloading operation Benefits: ✔ Reduced unloading time ✔ Dust-free operation ✔ Environment-friendly process ________________________________________ 2. Receiving Hopper The receiving hopper is designed to ensure smooth material intake and continuous feeding to the conveying system. Features: • Heavy-duty construction • Vibratory assistance system • Level monitoring sensors • Controlled material flow ________________________________________ 3. Conveying System The material is transferred using enclosed screw conveyors designed specifically for fine and abrasive powders. Features: • Dust-tight screw conveyors • Heavy-duty drive arrangement • Continuous material transfer • Energy-efficient operation Applications: • Cement • Fly Ash • Lime Powder • Mineral Powders • Dry Chemicals ________________________________________ 4. Dust Collection System A high-efficiency bag filter system captures airborne dust generated during unloading and material transfer. Features: • Pulse jet bag filters • Dust extraction system • Clean air discharge • Low maintenance design Benefits: ✔ Improved workplace safety ✔ Reduced environmental emissions ✔ Cleaner production environment ________________________________________ 5. Storage Silos Metasis storage silos provide safe and efficient storage of bulk powders with advanced monitoring and safety systems. Features: • Cement and fly ash silos • Level indicators • Pressure relief valves • Bin aeration system • Customized storage capacities Advantages: ✔ Reliable material storage ✔ Continuous flow of material ✔ Low maintenance operation ________________________________________ 6. Dosing & Weighing System The dosing system provides accurate and controlled feeding of cement and other powders for batching and processing applications. Features: • Weigh hopper system • High-accuracy load cells • Pneumatic discharge arrangement • PLC-based control system Benefits: ✔ Precise batching accuracy ✔ Reduced material wastage ✔ Improved process consistency ________________________________________ 7. Automatic Packing Machine The automatic bagging system is designed for efficient filling and packing of cement and powder materials. Features: • Automatic bagging system • 50 kg bag filling capacity • Dust extraction arrangement • Integrated bag conveyor Benefits: ✔ High packing efficiency ✔ Accurate bag weight ✔ Minimal dust generation ________________________________________ 8. Automation & Control System The complete plant is controlled through an advanced PLC and HMI-based automation system. Features: • PLC/HMI control panel • Load monitoring system • Alarm and interlock functions • Data logging and reporting • Remote monitoring capability ________________________________________ System Features ✅ Fully Automatic Operation ✅ Dust-Tight Design ✅ High Efficiency Material Handling ✅ Low Maintenance Requirement ✅ Safe & Reliable Operation ✅ Customized Solutions for Various Applications ✅ Energy Efficient System ✅ Modular and Expandable Design ________________________________________ Applications Our Cement Bulk Material Handling Systems are widely used in: • Cement Manufacturing Plants • Fly Ash Handling Systems • Ready Mix Concrete (RMC) Plants • Construction Material Industries • Dry Mortar Plants • Mineral Processing Plants • Chemical and Fertilizer Industries • Building Material Manufacturing Facilities ________________________________________ Why Choose Metasis Equipment’s Pvt. Ltd.? With extensive experience in Bulk Material Handling and Process Engineering, Metasis delivers complete turnkey solutions including: ✔ Process Design & Engineering ✔ Equipment Manufacturing ✔ Storage Silo Systems ✔ Conveying & Dosing Solutions ✔ Automation & Controls ✔ Installation & Commissioning ✔ After-Sales Service & Technical Support

Cement Fly Ash Handling System Manufacturer A Cement Fly Ash Handling System is designed to ensure the efficient, dust-free, and reliable conveying, storage, and transfer of cement and fly ash in industrial plants. Metasis Equipment manufactures high-performance fly ash and cement handling systems that improve material flow, reduce manual handling, and enhance overall plant productivity. Our systems are engineered to handle bulk materials safely and efficiently while minimizing product loss, environmental emissions, and maintenance requirements. Designed for continuous operation, they are ideal for cement plants, ready-mix concrete facilities, power plants, and other bulk material handling applications. Features: Fully automated material handling Dust-free conveying and transfer High conveying efficiency Robust and durable construction Low maintenance requirements Energy-efficient operation Custom-designed to suit plant layouts Reliable performance for continuous operation Easy integration with existing systems System Components A typical Cement Fly Ash Handling System may include: ✔ Fly Ash Storage Silos ✔ Cement Storage Silos ✔ Screw Conveyors ✔ Pneumatic Conveying Systems ✔ Bucket Elevators ✔ Rotary Airlock Valves ✔ Dust Collection Systems ✔ Weighing and Batching Systems ✔ Level Indicators and Control Panels ✔ Bag Filters and Vent Filters Applications: Our cement and fly ash handling systems are widely used in: ✔ Cement Manufacturing Plants ✔ Ready Mix Concrete (RMC) Plants ✔ Thermal Power Plants ✔ Fly Ash Brick Manufacturing Units ✔ Infrastructure Projects ✔ Construction Material Industries ✔ Bulk Material Storage Facilities ✔ Industrial Processing Plants Benefits: ✔ Efficient bulk material handling ✔ Reduced dust emissions ✔ Improved workplace safety ✔ Minimal material wastage ✔ Increased operational efficiency ✔ Lower labor costs ✔ Consistent material flow ✔ Reliable long-term performance ✔ Optimized storage and conveying operations Why Choose Metasis Equipment? Metasis Equipment provides customized cement and fly ash handling solutions designed to meet the specific needs of each industry. Our experienced engineering team develops systems that maximize productivity, ensure reliable operation, and comply with industry standards for safety and environmental performance. From system design and manufacturing to installation, commissioning, and after-sales support, we deliver complete bulk material handling solutions that help businesses streamline operations and reduce operating costs.