Description

Automatic Powder Handling, Weighing, Mixing & Bagging System Fully Automated Solution for Powder Unloading, Conveying, Dosing, Mixing & Packaging Metasis Equipments Pvt. Ltd. specializes in designing and manufacturing complete Automatic Powder Handling and Mixing Systems for industries requiring precise handling of powders, additives, chemicals, food ingredients, minerals, and specialty products. Our integrated systems combine pneumatic conveying, gravimetric dosing, ribbon mixing, and automatic bagging into one fully automated production line. The system is designed to provide high accuracy, dust-free operation, consistent product quality, and reduced manpower requirements, making it ideal for modern manufacturing facilities. ________________________________________ System Process Overview 1. Manual Bag Unloading Stations The process begins with the manual feeding of raw materials from 30 kg bags into dedicated unloading stations. Features • Ergonomic bag dumping stations • Dust extraction arrangement • Operator-friendly design • Dust-tight feeding system Benefits ✔ Clean working environment ✔ Reduced material losses ✔ Safe operator handling ________________________________________ 2. Powder Conveying System The material is transferred through two independent powder conveying lines, allowing simultaneous handling of multiple ingredients. Features • Separate conveying pipelines • Pneumatic powder transfer system • Dust-tight conveying • Low maintenance design • Flexible plant layout Advantages ✔ Faster production cycles ✔ No cross contamination ✔ Efficient material transfer ________________________________________ 3. Collection Hoppers with Dust Collectors Each conveying line is connected to an individual collection hopper equipped with a high-efficiency dust collector. Features • Collection hopper with dust extraction • Pulse jet bag filter system • Dust-free material receiving • Continuous operation Benefits ✔ Cleaner production environment ✔ Improved product recovery ✔ Reduced housekeeping requirements ________________________________________ 4. Loss-in-Weight Feeding System The collected materials are accurately dosed using Loss-in-Weight (LIW) Feeders positioned directly below each hopper. Features • High-accuracy load cells • PLC-controlled dosing • Continuous gravimetric feeding • Recipe management capability • Automatic calibration Benefits ✔ Precise ingredient dosing ✔ Consistent batch quality ✔ Reduced material wastage ✔ Excellent repeatability ________________________________________ 5. Ribbon Mixing System The accurately weighed materials are fed into the ribbon mixer through separate inlets for homogeneous mixing. Features • Heavy-duty ribbon mixer • Dual inlet arrangement • Uniform mixing action • Short mixing cycle • Low energy consumption Applications • Powder blending • Dry chemical mixing • Food ingredient mixing • Mineral powder blending • Premix manufacturing ________________________________________ 6. Automatic Bagging Machine After mixing, the finished product is automatically discharged into the bagging machine for packaging. Features • Automatic bag filling system • Accurate weighing • Dust extraction arrangement • Conveyorized bag handling • High production capacity Benefits ✔ Faster packaging operation ✔ Consistent bag weights ✔ Reduced labor requirement ________________________________________ 7. Finished Product Storage The packed material is transferred to the finished goods area, ready for dispatch and storage. ________________________________________ Automation & Control System The complete plant is controlled by an advanced PLC and HMI-based automation system, enabling: • Recipe management • Batch reporting • Production monitoring • Alarm and interlock systems • Data logging and traceability • Remote monitoring capability ________________________________________ System Features ✅ Two Separate Powder Conveying Lines ✅ Individual Collection Hoppers with Dust Collectors ✅ High Accuracy Loss-in-Weight Feeding Systems ✅ Ribbon Mixer with Multiple Ingredient Feeding ✅ Automatic Bagging System ✅ Dust-Free Operation ✅ Low Maintenance Design ✅ Modular and Scalable System ✅ Fully Automatic PLC/HMI Control ✅ Consistent Product Quality ________________________________________ Industries Served Our Automatic Powder Handling and Mixing Systems are widely used in: • Chemical Industries • Food & Beverage Industries • Mineral Processing Plants • Construction Chemical Industries • Fertilizer Plants • Ceramic and Refractory Industries • Additive and Premix Manufacturing • Pharmaceutical and Nutraceutical Industries • Specialty Powder Processing Plants ________________________________________ Why Choose Metasis Equipments Pvt. Ltd.? With extensive experience in bulk material handling and process engineering, Metasis delivers complete turnkey solutions from concept to commissioning. Our Scope Includes: ✔ Process Engineering & System Design ✔ Equipme