Pimpri-Chinchwad
08048037965
+919881067359
Engineering Process System

Powder Mixing System

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Phone Number

08048037965

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Email Address sales@metasis.co.in

Mon-Thu: 10 AM - 2 PM • Fri: 3 PM - 7AM

Other Website Visit our other website
Address 1335 , Sonawane Wasti Road , Vitthal Nagar

Pimpri-Chinchwad, India, 411062

Description

Complete Automatic SCADA - Based Powder Mixing System Intelligent Automation. Precise Mixing. Consistent Quality. At Metasis Equipment’s Pvt. Ltd., we provide advanced Complete Automatic SCADA-Based Powder Mixing Systems designed for accurate ingredient dosing, homogeneous mixing, and fully automated batch processing. Our systems are engineered to deliver high productivity, repeatable quality, and complete process control for industries handling powders and dry materials. With extensive experience in process engineering and automation, we offer end-to-end solutions, from concept and design to manufacturing, installation, and commissioning. ________________________________________ Process Flow: 1. Raw Material Storage Raw materials are stored in silos, hoppers, or bags and are automatically transferred to the processing system. 2. Automatic Weighing & Dosing High-precision weigh metric feeders accurately dose each ingredient according to the recipe. 3. Batch Weighing All ingredients are weighed with exceptional accuracy before entering the mixing process. 4. Automatic Ribbon Mixing The high-efficiency ribbon mixer ensures uniform and homogeneous mixing in minimum time. 5. Automatic Discharge The mixed powder is automatically discharged and transferred to the next processing stage or packaging system. 6. SCADA Control System The entire process is monitored and controlled through a modern PLC & SCADA-based automation platform, providing real-time monitoring, data logging, and recipe management. ________________________________________ Key Features: • Fully Automatic PLC & SCADA Control • High Accuracy Weighing (±0.25%) • Recipe Management System • Batch Reporting & Data Logging • Real-Time Monitoring & Trending • User Access Management • Automatic Alarm & Safety Interlocks • Remote Monitoring Support • Audit Trail & Complete Traceability • Energy Efficient Operation • Scalable & Customizable Design ________________________________________ Applications: Our automatic powder mixing systems are widely used for: • Food Premixes • Pharmaceutical Powders • Nutraceutical Blends • Chemical Powders • Mineral Additives • Pigments • Specialty Chemicals • Construction Chemicals • Agro Chemicals • Detergent Powders ________________________________________ Industries We Serve: • Food Processing • Pharmaceutical • Chemical • Nutraceutical • Cosmetics • Minerals & Mining • Specialty Chemicals • Fine Chemicals ________________________________________ Benefits of Metasis Powder Mixing Systems ✔ Consistent Product Quality ✔ Reduced Manual Intervention ✔ High Production Efficiency ✔ Complete Batch Traceability ✔ Lower Operating Cost ✔ Minimal Product Loss ✔ Improved Process Safety ✔ Flexible & Customizable Solutions ________________________________________ Why Choose Metasis Equipments Pvt. Ltd.? Metasis Equipments Pvt. Ltd. is a leading manufacturer and process engineering company specializing in: • Powder Handling Systems • Weighometric Feeding Systems • Automatic Mixing Systems • Material Handling Equipment • Process Automation Solutions • Complete Chemical and Food Plant Engineering We provide complete turnkey solutions, including: • Process Design & Engineering • Equipment Manufacturing • PLC & SCADA Automation • Installation & Commissioning • Operator Training & After-Sales Support

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MIXING

HIGH-SPEED DISPERSER High-Performance Mixing & Dispersion Solutions 1. Company Profile • Established in 2012 • Process engineering & equipment manufacturing • Custom-engineered machinery for chemical, food, pharmaceutical, mineral and allied industries • Domestic and international supply experience 2. High-Speed Disperser – Overview • High-speed dispersion of powders, pigments and additives • Efficient wetting and de-agglomeration • Suitable for low to high-viscosity products • Variable-speed operation • Robust construction for continuous industrial operation 3. Key Features • Heavy-duty fabricated construction • High-speed dispersing blade • VFD-controlled speed • Hydraulic/electrical lifting arrangement • SS304 / SS316 / other materials as required • Mechanical seal / suitable shaft sealing arrangement • Safety guarding • Customized vessel and blade configuration • Optional load-cell weighing system • PLC/HMI automation available 4. Typical Applications • Paints & coatings • Adhesives • Inks • Chemicals • Resins • Pigments • Masterbatch • Construction chemicals • Pharmaceutical formulations • Specialty chemicals • Minerals and fillers 5. Technical Specification Table Parameter Typical Range Working Capacity 50 L to 5000+ L Motor Power 5 HP to 100 HP+ Speed VFD controlled Blade Diameter As per application Vessel Material SS304 / SS316 / CS / Customized Shaft Material SS304 / SS316 Lifting Hydraulic / Electrical Speed Control VFD Automation PLC/HMI – Optional Weighing Load-cell – Optional Vacuum Operation Optional Heating/Cooling Optional 6. Engineering & Customization Metasis can engineer the disperser according to: • Product viscosity • Batch size • Density • Solid loading • Dispersion requirement • Temperature • Vacuum/pressure requirement • Required batch cycle time 7. Why Metasis • Process-oriented equipment design • Customized engineering • Manufacturing and testing • Application-specific blade selection • Complete mechanical and automation integration • Installation & commissioning support • Export-oriented manufacturing

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Engineering Consultant

Expert Chemical Plant Engineering & Process Consultancy Metasis Equipments Pvt. Ltd. is a trusted Chemical Plant Consultant offering comprehensive engineering, design, process optimization, and turnkey consultancy services for the chemical manufacturing industry. Since 2012, we have been delivering innovative, reliable, and cost-effective solutions that help businesses establish new plants, expand production capacity, modernize existing facilities, and improve operational efficiency. Our multidisciplinary engineering team specializes in designing safe, efficient, and sustainable chemical processing plants that comply with national and international engineering standards.

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Engineering Consultant

Reverse Engineering & Process Optimization Consultant - Re-Engineer. Optimize. Improve Performance. Metasis Equipments Pvt. Ltd. provides specialized Reverse Engineering and Process Optimisation Consultancy services for industries seeking to improve equipment performance, enhance operational efficiency, and reduce production costs. With extensive engineering expertise and advanced design capabilities, we help businesses modernize existing systems, replicate critical components, and optimize industrial processes for maximum productivity. Our team analyzes existing machinery, process equipment, and production systems to develop innovative, cost-effective solutions that improve reliability, efficiency, and long-term operational performance.