Products

Complete Automatic SCADA - Based Powder Mixing System Intelligent Automation. Precise Mixing. Consistent Quality. At Metasis Equipment’s Pvt. Ltd., we provide advanced Complete Automatic SCADA-Based Powder Mixing Systems designed for accurate ingredient dosing, homogeneous mixing, and fully automated batch processing. Our systems are engineered to deliver high productivity, repeatable quality, and complete process control for industries handling powders and dry materials. With extensive experience in process engineering and automation, we offer end-to-end solutions, from concept and design to manufacturing, installation, and commissioning. ________________________________________ Process Flow: 1. Raw Material Storage Raw materials are stored in silos, hoppers, or bags and are automatically transferred to the processing system. 2. Automatic Weighing & Dosing High-precision weigh metric feeders accurately dose each ingredient according to the recipe. 3. Batch Weighing All ingredients are weighed with exceptional accuracy before entering the mixing process. 4. Automatic Ribbon Mixing The high-efficiency ribbon mixer ensures uniform and homogeneous mixing in minimum time. 5. Automatic Discharge The mixed powder is automatically discharged and transferred to the next processing stage or packaging system. 6. SCADA Control System The entire process is monitored and controlled through a modern PLC & SCADA-based automation platform, providing real-time monitoring, data logging, and recipe management. ________________________________________ Key Features: • Fully Automatic PLC & SCADA Control • High Accuracy Weighing (±0.25%) • Recipe Management System • Batch Reporting & Data Logging • Real-Time Monitoring & Trending • User Access Management • Automatic Alarm & Safety Interlocks • Remote Monitoring Support • Audit Trail & Complete Traceability • Energy Efficient Operation • Scalable & Customizable Design ________________________________________ Applications: Our automatic powder mixing systems are widely used for: • Food Premixes • Pharmaceutical Powders • Nutraceutical Blends • Chemical Powders • Mineral Additives • Pigments • Specialty Chemicals • Construction Chemicals • Agro Chemicals • Detergent Powders ________________________________________ Industries We Serve: • Food Processing • Pharmaceutical • Chemical • Nutraceutical • Cosmetics • Minerals & Mining • Specialty Chemicals • Fine Chemicals ________________________________________ Benefits of Metasis Powder Mixing Systems ✔ Consistent Product Quality ✔ Reduced Manual Intervention ✔ High Production Efficiency ✔ Complete Batch Traceability ✔ Lower Operating Cost ✔ Minimal Product Loss ✔ Improved Process Safety ✔ Flexible & Customizable Solutions ________________________________________ Why Choose Metasis Equipments Pvt. Ltd.? Metasis Equipments Pvt. Ltd. is a leading manufacturer and process engineering company specializing in: • Powder Handling Systems • Weighometric Feeding Systems • Automatic Mixing Systems • Material Handling Equipment • Process Automation Solutions • Complete Chemical and Food Plant Engineering We provide complete turnkey solutions, including: • Process Design & Engineering • Equipment Manufacturing • PLC & SCADA Automation • Installation & Commissioning • Operator Training & After-Sales Support

Metasis Equipments Pvt. Ltd. – Engineering Excellence in Process Solutions Metasis Equipments Pvt. Ltd. is a leading process engineering and equipment manufacturing company specializing in complete turnkey solutions for the Chemical, Food, Pharmaceutical, and Mineral industries. With over 14 years of experience in process engineering and automation, we provide end-to-end plant solutions designed for efficiency, safety, and long-term reliability. Successful Projects for Gumpro Drilling Fluid: We are proud to have successfully designed, manufactured, supplied, and commissioned three complete chemical plants for Gumpro Drilling Fluid. These projects demonstrate our capabilities in delivering integrated process plants with advanced automation, precise material handling, and high production efficiency. Our scope of supply for Gumpro Drilling Fluid included: 1. Raw Material Storage Systems • Bulk raw material silos • Storage tanks and hoppers • Bag unloading stations • Pneumatic and mechanical conveying systems • Dust collection systems 2. Chemical Reactor Systems • Stainless steel and mild steel reactors • Heating and cooling systems • Agitators and mixing systems • Process instrumentation and control • Automated batch processing systems 3. Material Handling Systems • Screw conveyors • Bucket elevators • Belt conveyors • Rotary valves • Pneumatic conveying systems • Storage and transfer equipment 4. Automatic Powder Mixing Systems • SCADA-based powder mixing plants • Loss-in-weight and gravimetric dosing systems • Automatic ingredient weighing • Ribbon mixers and batch mixers • Automated discharge systems • Recipe management and batch traceability 5. Process Automation & SCADA • PLC and SCADA-based plant automation • Real-time monitoring and data logging • Batch reporting and recipe management • Alarm and safety interlocks • Remote monitoring and diagnostics • Production data management 6. Utility and Auxiliary Systems • Electrical panels and MCCs • Instrumentation systems • Piping and utility distribution • Structural platforms and access systems • Safety systems and interlocks ________________________________________ Complete Turnkey Chemical Plant Solutions: Metasis Equipments Pvt. Ltd. offers complete turnkey solutions covering: ✔ Process Engineering & Design ✔ Plant Layout and Equipment Selection ✔ Material Storage Systems ✔ Chemical Reactors and Process Equipment ✔ Material Handling Systems ✔ Powder Mixing and Dosing Systems ✔ PLC & SCADA Automation ✔ Equipment Manufacturing and Supply ✔ Installation and Commissioning ✔ Training and After-Sales Support ________________________________________ Why Choose Metasis? • 14+ Years of Process Engineering Experience • 100+ Reactor Installations • 500+ Screw Conveyors Supplied • Expertise in Chemical, Food, Pharmaceutical and Mineral Industries • Customized Engineering Solutions • Complete Plant Automation Capabilities • End-to-End Project Execution ________________________________________ Our Commitment At Metasis Equipments Pvt. Ltd., we do not simply supply equipment—we deliver complete process solutions. Our successful execution of three chemical plants for Gumpro Drilling Fluid reflects our engineering capability, project execution strength, and commitment to customer satisfaction. From raw material storage to fully automated powder mixing and process automation, Metasis is your trusted partner for complete chemical plant solutions.

Bulk Solid and Liquid Handling Systems For Food, Pharma & Chemical Plants At Metasis Equipments Pvt. Ltd., we provide complete Bulk Solid and Liquid Handling Systems designed for efficient conveying, storage, dosing, mixing, and processing of powders, granules, slurries, and liquids. Our engineered solutions are customized to meet the stringent requirements of the Food, Pharmaceutical, and Chemical industries, ensuring maximum hygiene, reliability, and process efficiency. ________________________________________ Our Solutions: Bulk Solid Handling Systems: • Silo and Storage Systems • Hopper and Bin Systems • Pneumatic Conveying Systems • Screw Conveyors and Bucket Elevators • Powder Transfer Systems • Loss-in-Weight and Gain-in-Weight Feeding Systems • Automatic Ingredient Handling Systems Liquid Handling Systems: • Storage Tanks and Process Vessels • Liquid Transfer and Dosing Systems • Pumping and Distribution Systems • Batch Preparation Systems • Mixing and Blending Systems • CIP (Clean-in-Place) Systems • Automated Process Skids ________________________________________ Key Features: ✔ Hygienic Stainless-Steel Construction (SS304/SS316) ✔ Dust-Free Material Handling ✔ High Accuracy Dosing & Batching ✔ GMP & ATEX Compliant Designs ✔ Integrated PLC & SCADA Automation ✔ Energy Efficient Operation ✔ Low Maintenance and High Reliability ✔ Custom Engineered Solutions ________________________________________ Applications: Food Processing Plants: • Flour and Spice Processing • Dairy and Beverage Plants • Bakery and Nutraceutical Industries • Ready-to-Eat Food Processing Pharmaceutical Manufacturing: • API and Formulation Plants • Powder Handling and Dispensing • Tablet and Capsule Manufacturing • Clean Room Material Transfer Systems Chemical Processing Plants: • Specialty Chemicals • Pigments and Resins • Fertilizers and Additives • Industrial and Fine Chemicals ________________________________________ Why Choose Metasis? • Complete Turnkey Solutions • From Concept to Commissioning • Process Engineering Expertise • Customized Design and Manufacturing • Global Standards Compliance • Dedicated After-Sales Support

Precision Gravimetric Feeding Solutions for Continuous Process Industries Metasis Equipments Pvt. Ltd. is a leading manufacturer of Loss-in-Weight (LIW) Feeders and Gravimetric Dosing Systems for the Food, Pharma, Chemical, Plastic, Mineral, and Specialty Material industries. Since 2012, Metasis has been providing high-accuracy feeding solutions designed for continuous and batch processes requiring precise material dosing. Our Loss-in-Weight Feeders are engineered with advanced load cell technology, servo-driven screw feeders, and PLC-based control systems to ensure consistent feeding accuracy, even with difficult-flowing powders and granules. Key Features: • High precision gravimetric feeding system • Feed rate range from 1 kg/hr to 10,000 kg/hr • Accuracy up to ±0.25% of setpoint • Stainless Steel construction (SS304 / SS316 / SS316L) • Servo motor with planetary gearbox • PLC & HMI based automatic control • Recipe management and data logging • Easy cleaning and maintenance • Suitable for powders, granules, flakes, fibers, and pellets • Available in single and twin screw configurations • Integration with SCADA and Industry 4.0 systems Applications: • Food Ingredients and Spices • Pharmaceutical Powders • Chemical Additives • Plastic Masterbatch and Compounding • Minerals and Pigments • Biomass and Fertilizers • Battery Material Processing • Cement and Construction Chemicals Standard Technical Specifications: Parameter Specification Feed Rate 1 kg/hr to 10,000 kg/hr Hopper Capacity 10 Liters to 500 Liters Material of Construction SS304 / SS316 / SS316L Drive System Servo Motor with Gear Reducer Weighing System High Precision Load Cells Control System PLC + HMI Touch Screen Power Supply 415V, 50Hz, 3 Phase Surface Finish Satin or Mirror Finish Flow Rate and Accuracy Table Feed Rate Range Typical Accuracy 1 – 10 kg/hr ±0.25% 10 – 50 kg/hr ±0.25% 50 – 200 kg/hr ±0.30% 200 – 500 kg/hr ±0.35% 500 – 1,000 kg/hr ±0.50% Above 1,000 kg/hr ±0.50% to ±1.0% Actual accuracy depends upon material characteristics, bulk density variation, and installation conditions. Why Choose Metasis? • More than a decade of process engineering experience. • Custom-designed feeders for every application. • In-house manufacturing and testing facilities. • Worldwide supply capability. • Complete automation and integration support. • Installation and commissioning assistance. Metasis – Precision Feeding for Better Process Control.

High-Performance Industrial Hammer Mills by Metasis Equipments Pvt. Ltd. Metasis Equipments Pvt. Ltd. is a leading manufacturer of Industrial Hammer Mills and Size Reduction Systems for food, chemical, mineral, biomass, pharmaceutical, and recycling industries. Since 2012, Metasis has designed and supplied customized grinding solutions with robust construction, high efficiency, and low maintenance requirements. Our hammer mills are designed to reduce particle size through high-speed impact and shearing action, producing uniform and controlled particle size for downstream processing applications. Key Features: • Heavy-duty stainless steel or carbon steel construction • Knife type or swing hammer rotor design • Side feeding with twin screw feeder option • Belt drive or direct coupled drive system • Replaceable screens for different particle sizes • Hygienic design for food and pharmaceutical applications • Easy access doors for cleaning and maintenance • Low vibration and energy-efficient operation • Available in capacities from 50 kg/hr to 10 TPH Applications: • Spices and food products • Sugar and salt grinding • Biomass and wood chips • Minerals and chemicals • Plastic and polymer regrind • Agricultural products and animal feed • Pharmaceutical raw materials • Battery and recycling materials Optional Features: • Pneumatic conveying system • Dust collection and bag filter • Automatic feeding and discharge system • Explosion-proof design for hazardous materials • PLC-based automation and control panel ________________________________________ Delumper (Lump Breaker): Efficient Lump Breaking Solutions by Metasis Equipments Pvt. Ltd. Metasis manufactures Delumpers and Lump Breakers for breaking agglomerated materials, caked powders, and large lumps into free-flowing particles without generating excessive fines. Our machines are suitable for continuous operation in demanding industrial environments. Delumpers are designed to reduce lumps and agglomerates in a controlled, single-pass operation for consistent material flow. Features: • Single shaft or twin shaft design • Heavy-duty cutter assembly • Low-speed operation with high torque • Minimal dust generation • Easy maintenance and quick screen replacement • Compact and robust construction • Available in SS304, SS316, Duplex, and MS construction Applications: • Chemical powders • Food ingredients and starch • Fertilizers • Minerals and pigments • Pharmaceutical powders • Detergents • Biomass and agro products • Cement and fly ash handling Benefits: ✔ Improved material flowability ✔ Reduced manual handling ✔ Uniform particle size distribution ✔ Protection of downstream equipment ✔ Continuous and reliable operation ✔ Low maintenance cost ________________________________________ Why Choose Metasis? • Manufacturing experience since 2012 • Customized solutions for every application • High-quality engineering and fabrication • Worldwide supply capability • Complete system integration including feeders, conveyors, dust collection, and automation • Expert support from concept to commissioning

Metasis Equipments Pvt. Ltd. is a leading manufacturer of high-quality industrial reactors for the Chemical, Pharmaceutical, Food, Specialty Chemical, and Process Industries. We specialize in the design, engineering, detailing, fabrication, and supply of reactors ranging from 1 KL to 50 KL capacity with customized solutions to meet specific process requirements. With extensive engineering expertise and a proven track record, Metasis has successfully supplied more than 50 reactors across India and international markets. ________________________________________ Our Manufacturing Capabilities Reactor Capacity Range • 1 KL to 50 KL Material of Construction (MOC) We manufacture reactors in a wide range of materials: • SS 304 • SS 316 / SS 316L • Duplex Stainless Steel • Super Duplex Stainless Steel • High Alloy Steel (Hastelloy) • SS 409 • Glass Lined Reactors • Customized MOC as per process requirements ________________________________________ Heating Systems Available Metasis reactors are designed for various heating and cooling applications: ✔ Thermic Fluid Heating System ✔ Steam Heating System ✔ Hot Water Heating System ✔ Cooling Water System ✔ Brine Cooling System ✔ Electrical Heating System (Optional) ________________________________________ Temperature Range Our reactors are engineered to operate at process temperatures up to: 350°C Operating Temperature Suitable for: • Chemical Reactions • Polymer Processing • Resin Manufacturing • Solvent Recovery • Pharmaceutical Processes • Specialty Chemical Production • Food and Bioprocess Applications ________________________________________ Types of Reactors Manufactured: • Jacketed Reactors • Limpet Coil Reactors • Pressure Reactors • Vacuum Reactors • Glass Lined Reactors • Agitated Mixing Reactors • Batch Reactors • Continuous Reactors • Reactor Systems with Condensers and Receivers • Custom Designed Process Reactors ________________________________________ Metasis provides complete engineering support including: Process Design • Process calculations • Heat transfer calculations • Agitator selection • Utility requirement calculations Mechanical Design • Pressure vessel design • ASME and applicable design standards • Structural calculations • Nozzle and support design Detailed Engineering • General Arrangement Drawings (GA) • Fabrication Drawings • Manufacturing Drawings • Piping and Instrumentation Diagrams (P&ID) • 3D Modeling and Detailing ________________________________________ Industries Served • Chemical Industry • Pharmaceutical Industry • Food Processing Industry • Specialty Chemicals • Agrow Chemicals • Paints & Coatings • Dyes & Pigments • Biofuel & Renewable Energy • Oil & Gas Applications ________________________________________ Why Choose Metasis? ✔ Complete Solution from Design to Commissioning ✔ Reactors from 1 KL to 50 KL Capacity ✔ Wide Range of Material of Construction ✔ Operating Temperature up to 350°C ✔ Custom Engineered Solutions ✔ More than 50 Reactors Successfully Supplied ✔ Strong Engineering and Manufacturing Team ✔ Supply Across India and International Markets ✔ Quality Manufacturing and Testing Standards

Global Leader in Custom Screw Conveyor Solutions Metasis Equipments Pvt. Ltd. has been manufacturing and supplying high-performance Screw Conveyors worldwide since 2012. With more than 600 successful installations, we have established ourselves as a trusted partner for bulk material handling solutions across diverse industries and challenging applications. Our screw conveyors are engineered for maximum efficiency, reliability, and long service life, providing dependable performance in continuous and demanding operating conditions. Extensive Application Experience Metasis screw conveyors are successfully handling: • Chemical Powders • Food Powders and Ingredients • Minerals and Ores • Biomass Materials • Wood Chips and Sawdust • Plastic Granules and Recycled Materials • Cement and Fly Ash • Coal and Ash Handling • Semi-Solid Materials and Sludge • Waste and By-Products • Agricultural Products and Feed Materials We manufacture screw conveyors in various configurations: ✔ Single Screw Conveyors ✔ Twin Screw Conveyors ✔ Multiple Screw Conveyors in Series ✔ Inclined Screw Conveyors ✔ Horizontal Screw Conveyors ✔ Shaftless Screw Conveyors ✔ Custom Engineered Conveying Systems Design and Manufacturing Capabilities: • Conveyor Length: 1 Foot to 25 Meters in Single Piece Construction • Capacity Range: 1 kg/hr to 1,000 Tons/hr • Screw Diameter: Up to 1000 mm • Customized Materials of Construction: o SS304 o SS316 o Duplex Stainless Steel o Super Duplex Stainless Steel o Carbon Steel o Abrasion Resistant Materials o Special Alloys as per application requirements Key Features: • High Conveying Efficiency • Robust and Heavy-Duty Construction • Low Maintenance Requirements • Long Operating Life • Energy Efficient Design • Dust-Free Material Handling • Hygienic Design for Food and Pharma Applications • Custom Designed for Difficult Materials • Suitable for High Temperature and Corrosive Why Choose Metasis? • More than 600 Screw Conveyors Supplied Worldwide • Over 14 Years of Engineering Experience • Custom-Designed Solutions for Every Application • International Quality Standards • Complete Engineering, Manufacturing, and Installation Support • Proven Performance Across Multiple Industries METASIS EQUIPMENTS PVT. LTD. Engineering Reliable Bulk Material Handling Solutions for the World. “From 1 kg/hr to 1,000 Tons/hr – We Design, Manufacture, and Deliver Screw Conveyors for Every Application.“

Ribbon Blender – Efficient Powder Mixing Solutions Since 2012, Metasis Equipments Pvt Ltd has been manufacturing high-performance Ribbon Blenders for various industries, delivering reliable and efficient mixing solutions worldwide. We have successfully supplied more than 50 Ribbon Blenders for applications in the food, chemical, pharmaceutical, mineral, fertilizer, and specialty powder industries. Our Ribbon Blenders are designed to provide uniform and homogeneous mixing of powders, granules, and semi-dry materials with high efficiency and low power consumption. Key Features: • Capacity: Up to 7,000 Liters • Construction Material (MOC): • Automatic Feeding System • Automatic Discharge System • PLC-Based Control Panel and Automation • High mixing efficiency with low maintenance • Robust and heavy-duty construction • Custom-designed as per process requirements • Hygienic design suitable for food and pharmaceutical applications Our Ribbon Blenders are widely used for mixing: • Food Powders and Spices • Chemical Powders • Mineral and Ceramic Powders • Fertilizers • Animal Feed • Additives and Premixes • Biomass and Specialty Materials Optional Features: • Heating or Cooling Jacket • Load Cell Based Weighing System • Dust-Free Feeding Arrangement • Lump Breaker Integration • CIP (Clean-in-Place) System • Variable Frequency Drive (VFD) • Explosion-Proof Design Why Choose Metasis? ✔ Manufacturing experience since 2012 ✔ More than 50 successful installations ✔ Customized engineering solutions ✔ Complete automation and material handling integration ✔ Worldwide supply and commissioning support ✔ High-quality fabrication and reliable after-sales service Metasis Ribbon Blenders deliver consistent mixing performance, improved productivity, and dependable operation for modern process industries.

Efficient Vertical Material Handling Solutions A Bucket Elevator is a highly efficient conveying system designed for the vertical transportation of bulk materials. Widely used across industries such as cement, food processing, fertilizers, chemicals, mining, and agriculture, bucket elevators provide a reliable and space-saving solution for lifting materials to various heights with minimal product degradation. Key Features: • Robust and durable construction for long service life • High-capacity material handling with low power consumption • Smooth and continuous operation • Suitable for handling powders, granules, and bulk materials • Available in belt-type and chain-type configurations • Customizable design to meet specific application requirements • Low maintenance and easy installation Working Principle A bucket elevator consists of a series of buckets attached to a belt or chain that moves continuously between a head pulley and a boot pulley. As the buckets pass through the loading section, they collect material and transport it vertically. At the discharge point, centrifugal force or gravity releases the material into the desired outlet. Bucket elevators are ideal for transporting: • Cement and clinker • Grain and agricultural products • Fertilizers and chemicals • Sand and minerals • Food ingredients • Coal and industrial powders Benefits: • Maximizes plant space utilization through vertical conveying • Reduces material spillage and dust generation • Ensures safe and efficient material transportation • Handles large volumes of material with consistent performance • Improves overall productivity and operational efficiency Why Choose Our Bucket Elevators? Our bucket elevators are engineered for reliability, efficiency, and long-term performance. Manufactured using high-quality materials and precision engineering, they are designed to withstand demanding industrial environments while delivering smooth and trouble-free operation. We offer customized solutions tailored to your material characteristics, capacity requirements, and plant layout. Contact us today to discuss your material handling needs and find the ideal bucket elevator solution for your operation.

Metasis Equipment Pvt. Ltd. is a leading belt conveyor manufacturer in India, providing high-performance conveyor systems for efficient and reliable material handling across various industries. Our belt conveyors are engineered to transport bulk materials and packaged products safely, smoothly, and continuously while improving productivity and reducing manual handling. Designed for durability, low maintenance, and high operational efficiency, our conveyor systems are ideal for industries such as chemical, food processing, biomass, recycling, cement, minerals, pharmaceuticals, agriculture, packaging, logistics, and manufacturing. Whether you require a standard conveyor or a fully customized solution, Metasis delivers conveyor systems tailored to your plant layout, production capacity, and material handling requirements.